Showing posts with label cable production. Show all posts
Showing posts with label cable production. Show all posts

Thursday, December 23, 2010

Real Time Condition Monitoring for Samsung Mobile Display’s New Production Line

Samsung Mobile Display Co., a venture between Samsung Electronics Co. and its sister unit Samsung SDI Co., are building a new plant that produces displays used in phone handsets and small televisions.
The plant in Asan city, 42 kilometres southwest of Seoul, South Korea, will be completed by July next year. Samsung Mobile Display plans to spend 2.5 trillion won (US$2.11 billion) on the plant.
The joint venture will produce active-matrix organic light-emitting diode (AM OLED) displays, which are used in portable devices such as mobile phones and small TVs.
LIOS Technology recently completed the installation of its real time condition monitoring system supervising three 154kV high voltage cable systems on site. Condition monitoring is based on LIOS’ Distributed Temperature Sensing (DTS) System OTS20P with a 16 channel fibre switch.
The distributed temperature profiles of the energy transmission systems made by Prysmian Cables & Systems are measured in real time by embedded fibre optics using FIMT . The DTS readings are visualised at the central control and dispatch centre ensuring save operation and allowing exploitation of the high voltage cable routes at full capacity potential.
(with material of Yonhap )

Wednesday, October 28, 2009

The ideal sensor embedded in power cables: Fibre In Metal Tube (FIMT)


The optical fibre serves as the distributed temperature sensor for LIOS DTS systems and is typically surrounded by a protective layer. It is preferably encased in a stainless steel tube which significantly increases the mechanical stability of the sensor. Fibre encapsulated in stainless steel tube or short “Fibre In Metal Tube (FIMT)” is a hermetically sealed rugged construction for very long lengths of optical fibres. Furthermore, it is particularly effective in protecting against the hydrostatic pressures, high temperature effects and corrosive environments.
The inside of the FIMT metallic tube may lined with gel to ensure that the sensor cable remains permanently water-proof. This viscous gel protects the fibres from many environmental concerns, prevents damage from microbending conditions and helps to minimize the forces applied during spooling and deployment.
An important parameter to consider with FIMT is the Excess Fibre Length. It is defined by the percentage of excess fibre loaded into the metal tube during processing to relieve induced stresses directly related to the differing thermal coefficient of expansions of each material contained in the construction. FIMT is exposed to drastic and often rapid changes in temperature and pressure, so the Excess Fibre Length must be considered to ensure continuous, robust performance across all operational conditions.
FIMT constructions contain individual or multiple fibres (single mode or multi mode) and are available in sizes ranging from 1 mm to 3 mm outer diameter, variations in effective wall thickness are possible as well. FIMT serves as the core for various fibre optic sensor cable constructions or may be integrated into high voltage cable designs directly.
The FIMT is manufactured from a special stainless steel strip. During the manufacturing process this strip is formed to a tube and welded along its length. The stainless steel tubes must be hermetically sealed for all applications. For this reason the complete weld seam is subjected to a leak proof test by means of eddy current. By means of a drawing process the desired final diameter is attained on the one hand and an increase in strength through cold conversion on the other. During the manufacturing process the optical fibres are inserted into the tube. They are clearly differentiated by means of a specific colour code. At the end of the production process the tubes are subjected to a complete optical attenuation measurement and then documented for back-tracing. Additionally, each length produced is subjected to a weld penetration test, each weld seam undergoes a leak test, and the Excess Fibre Length is checked.
LIOS offers a variety of FIMT constructions perfectly suitable for distributed temperature sensing applications along power cable transmission systems.

Friday, October 16, 2009

Superior Technology and Industrial Strength – State of the Art DTS Production

The LIOS' DTS (Distributed Temperature Sensing) technology has been successfully proven in critical applications like fire detection in road and rail tunnels,  power cable and transmission line monitoring, in oil & gas exploration for permanent downhole monitoring and for industrial induction furnaces surveillance, where these systems have been equipped in worldwide projects with more than 2000 permanent installations since 1997.

Key advantages of Raman OFDR distributed temperature sensing (DTS) systems by LIOS Technology:
  • Reliable system design with approved key components from the telecom industry
  • The OFDR technology enables to provide sophisticated temperature surveillance at commodity prices
  • Invariant spatial resolution along the entire sensor length of 1 m or 50 cm even at most remote distances.
  • Direct link to SCADA systems and flexible data handling
  • International Approvals and Certificates – type tested and accredited
  • Impressive track record of more than 2000 installations in permanent operation



At LIOS’ new facilities at Seiler Höfe, Cologne, Germany we experience ideal surrounding conditions as an industrial manufacturer of fiber optic DTS sensor systems. In conscious of the strong requirements being made in the safety market, we provide a highly proven product based on the compliance with international quality standards recognised by impartial and competent partners for type testing our products like the VdS (Association of German Property Insurers), Deloitte or EXAM and is furthermore reflected in our implemented quality management system, certified according to DIN ISO 9001 / Edition 12/2008 and our environmental management system according to ISO 14001.



LIOS DTS production facilities in Cologne, Germany

LIOS DTS production facilities in Cologne, Germany

Assembly and testing site of LIOS DTS systems

LIOS DTS Factory Acceptance Test (FAT): data recording and test bench

Related information on LIOS DTS technology: