Introduction to Distributed Temperature Sensing

Distributed Temperature Sensing Systems (DTS) are optoelectronic devices which measure temperatures by means of optical fibres functioning as linear sensors. Temperatures are recorded along the optical sensor cable, thus not at points, but as a continuous profile. A high accuracy of temperature determination is achieved over great distances.

Measuring Principle - Raman Effect
Physical measurement dimensions, such as temperature or pressure and tensile forces, can affect glass fibres and locally change the characteristics of light transmission in the fibre. As a result of the attenuation of the light in the quartz glass fibres through scattering, the location of an external physical effect can be determined so that the optical fibre can be employed as a linear sensor.

Optical fibres are made from doped quartz glass. Quartz glass is a form of silicon dioxide (SiO2) with amorphous solid structure. Thermal effects induce lattice oscillations within the solid. When light falls onto these thermally excited molecular oscillations, an interaction occurs between the light particles (photons) and the electrons of the molecule. Light scattering, also known as Raman scattering, occurs in the optical fibre. Unlike incident light, this scattered light undergoes a spectral shift by an amount equivalent to the resonance frequency of the lattice oscillation.

The light scattered back from the fibre optic therefore contains three different spectral shares:

• the Rayleigh scattering with the wavelength of the laser source used,
• the Stokes line components with the higher wavelength in which photons are generated, and
• the Anti-Stokes line components with a lower wavelength than the Rayleigh scattering, in which photons are destroyed.

The intensity of the so-called Anti-Stokes band is temperature-dependent, while the so-called Stokes band is practically independent of temperature. The local temperature of the optical fibre is derived from the ratio of the Anti-Stokes and Stokes light intensities.

Measuring Principle - OFDR Technology
Latest DTS evaluation units deploy the method of Optical Frequency Domain Reflectometry (OFDR) . The OFDR system provides information on the local characteristic when the backscatter signal detected during the entire measurement time is measured as a function of frequency in a complex fashion, and then subjected to Fourier transformation. The essential benefits of OFDR technology are the quasi continuous wave mode employed by the laser and the narrow-band detection of the optical back scatter signal, whereby a significantly higher signal to noise ratio is achieved than with conventional pulse technology (OTDR). This technical benefit allows the use of affordable semiconductor laser diodes and electronic assemblies for signal averaging.

The optical frequency domain reflectometry has been developed as a high-resolution measurement process for the characterisation of optical wave guides with length dimensions of just a few millimetres. In contrast, its application for the Raman backscatter measurement was introduced and patented by the company LIOS Technology.

Schematic system set up
The temperature measuring system consists of a controller (frequency generator, laser source, optical module, HF mixer, receiver and micro-processor unit) and a quartz glass fibre (fibre optic) as line-shaped temperature sensor.

The design is three-channel, since an additional reference channel is required besides the two measurement channels (Anti-Stokes and Stokes). Corresponding to the OFDR system, the power output of the laser runs through the sinus-shaped frequency starting from a starting frequency in the kilohertz range through the ending frequency in the high megahertz range within a measurement time interval with the help of the High Frequency (HF) modulator. The resulting frequency shift is a direct measurement of the local resolution of the reflectometer. The frequency-modulated laser light is connected to the fibre optic-sensor via the optical module.

The continuously back-scattered Raman light is spectrally filtered in the optical module and converted into electrical signals by means of photo detectors. Then the measurement signals are amplified and mixed in the Low Frequency spectral range (LF range). The Fourier transformation of the averaged LF signals results in the two Raman backscatter curves. The amplitudes of these backscatter curves are proportional to the intensity of the Raman scattering of the viewed location. The fibre temperature along the sensor cable results from the amplitude ratio of the two measurement channels.


High Reliability and Industrial Strength

The semiconductor laser diode has been thoroughly type tested according the Telcordia GR-468 standard. It fulfils telecom standards with a medium lifetime of more than 25 years. The entire system was comprehensively evaluated by various independent international bodies (e.g. the VdS, the association of German asset insurers) including EMC tests as well as endurance tests at accelerated aging environments. Field data of the huge installed base prove the exceptional high reliability of the controllers.

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Containment Integrity Monitoring Solutions for LNG Carriers

LNG Carrier

LIOS Technology distributed temperature measurement system (DTS-System) is suited ideally to detect reliably and to locate precisely any temperature anomaly caused by an accidental release of LNG. Our innovative and patented OFDR evaluation method enables the determination of a continuous temperature profile along the entire length of an optical fibre offering thousand of data points at a single measurement. Based on our expert knowledge and our impressive record of safety installations we have developed suitable alarm processing algorithm to detect temperature events fast, reliably and precisely. Also multiple temperature events are identified and pinpointed simultaneously allowing the operator to initiate proper counter measures rapidly.
With the capability to use multiple optical channels and a measurement range of  several kilometres per channel the LIOS Technology DTS system is a cost - sensitive solution for an entire cryogenic supervision including containments, foundations, pumps and piping.  The system supplies precise temperature information which facilitates the control of cool-down operations like load- and unload procedures. Additionally an optional loop set-up of the sensor cable enables a redundant operation of the system. Consequently the entire measurement length keeps maintained in case of single fibre break.  Summarized the operator takes the following benefit from using LIOS Technology DTS system:

• Full information of containment integrity – everywhere at any time
• Significantly reduced off-times due to exact pinpointing of leaks
• Enabling effective and automatic counter measures
• Fast detection of slow leaks as well as sudden leaks
• Better control of load and unload procedures (cool-down operations)
• Maximum safety of people, assets and environment
• Redundant operation thanks to loop set-up of the sensor cable
• Reduced installation efforts – additional wiring is not required
• Low maintenance efforts and cost
• Long lifetime

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	LNG and LPG Containment Integrity Monitoring Solutions
	Information centre for LNG operations

Condition Monitoring of high voltage cables: Turning information into extra capacity

Increasing demand for power is forcing power utilities to load power cables to their physical limit, and safety and efficiency concerns are making it more and more critical for operators to understand what is happening thermally both inside the cables themselves, and along the cable route.
Real Time Determination of Thermal Conditions along HV Power Cable Systems
During high-load conditions and under emergency circumstances (such as when a failure occurs in a segment of the grid and power must be shifted to other sections to compensate) it often becomes necessary to load cables right up to the limits permitted by the relevant regulations. In these operational situations, it must be ensured that maximum temperature limits are not exceeded. Due to the increasing complexity of the thermal relationships along cable routes, the ability to continuously measure the temperatures along the cable has proven invaluable, providing critical operational data to engineers, especially in the case of a system faults such as a hot spots that could result in cable failure if they are not corrected.
The intrinsic temperature measuring system DTS based on LIOS Technology’s design, with fibre optic sensors either installed within the power cable’s cross section (FIMT – Fibre in metal tube ) or attached to the exterior of the cable, makes it possible to record the temperature profile along an entire cable route continuously, and to pinpoint the exact location of hot spots within a metre. Since the measuring principle employed is purely optical, the presence of electromagnetic influences, which can result in false sensor signals in other technologies, does not affect the DTS unit.
Distributed temperature sensing is a powerful tool that allows the accurate rating of high voltage power cables in real time, and provides the following operating benefits:

• Reduce power outages or blackouts
• Ensure continuity of supply
• Activate hidden capacity reserves of existing assets
• React quickly to overload conditions
• Conduct precisely and in real-time load predictions as new sources of energy are added to the grid

The temperature profile data, in any desired form or format, can be transmitted via standard interfaces from systems of the OTS product series as required, and be either displayed or further processed by PC, PLC or SCADA systems. As a result of the increasing demands placed on the ability to network and integrate measuring systems into management systems, LIOS offers network components that summarise DTS data from several DTS units and transport or convert it to the required network standards and protocols like Modbus, DNP3, IEC60870-5 or XML based data interfaces.
Dynamic Cable Rating
LIOS also provides an integrated Real Time Thermal Rating (RTTR) package via a well defined interface between its DTS data visualisation software and a commercialised – the industry’s de facto standard – cable ampacity program based on IEC standardised methods (mainly IEC 60287 and IEC 60853). Dynamic rating software couples the accurate temperature data provided by the DTS unit to predictive functions of cable ratings, providing engineers with even more information upon which they can base distribution and load decisions. The result is dramatically more efficient transmission of power, fewer “brown-outs”, and decreased operating costs.

The ideal sensor embedded in power cables: Fibre In Metal Tube (FIMT)

The optical fibre serves as the distributed temperature sensor for LIOS DTS systems and is typically surrounded by a protective layer. It is preferably encased in a stainless steel tube which significantly increases the mechanical stability of the sensor. Fibre encapsulated in stainless steel tube or short “Fibre In Metal Tube (FIMT)” is a hermetically sealed rugged construction for very long lengths of optical fibres. Furthermore, it is particularly effective in protecting against the hydrostatic pressures, high temperature effects and corrosive environments.
The inside of the FIMT metallic tube may lined with gel to ensure that the sensor cable remains permanently water-proof. This viscous gel protects the fibres from many environmental concerns, prevents damage from microbending conditions and helps to minimize the forces applied during spooling and deployment.
An important parameter to consider with FIMT is the Excess Fibre Length. It is defined by the percentage of excess fibre loaded into the metal tube during processing to relieve induced stresses directly related to the differing thermal coefficient of expansions of each material contained in the construction. FIMT is exposed to drastic and often rapid changes in temperature and pressure, so the Excess Fibre Length must be considered to ensure continuous, robust performance across all operational conditions.
FIMT constructions contain individual or multiple fibres (single mode or multi mode) and are available in sizes ranging from 1 mm to 3 mm outer diameter, variations in effective wall thickness are possible as well. FIMT serves as the core for various fibre optic sensor cable constructions or may be integrated into high voltage cable designs directly.
The FIMT is manufactured from a special stainless steel strip. During the manufacturing process this strip is formed to a tube and welded along its length. The stainless steel tubes must be hermetically sealed for all applications. For this reason the complete weld seam is subjected to a leak proof test by means of eddy current. By means of a drawing process the desired final diameter is attained on the one hand and an increase in strength through cold conversion on the other. During the manufacturing process the optical fibres are inserted into the tube. They are clearly differentiated by means of a specific colour code. At the end of the production process the tubes are subjected to a complete optical attenuation measurement and then documented for back-tracing. Additionally, each length produced is subjected to a weld penetration test, each weld seam undergoes a leak test, and the Excess Fibre Length is checked.
LIOS offers a variety of FIMT constructions perfectly suitable for distributed temperature sensing applications along power cable transmission systems.

Setting Standards for Highly Reliable DTS Performance

LIOS Technology GmbH is the leading manufacturer of industrial DTS systems with an impressive track record of more than 2000 installations in permanent operation. Its current DTS product series was carefully designed and thoroughly tested targeting reliable performance and smooth operation in industrial environments.
This was imposingly endorsed by the latest statistical field analysis in respect of a mean time between failures (MTBF) evaluation. Adapted from field data of our installed base of the current DTS product series an excellent MTBF figure of 28 years was reached.

High reliability is also a result of the unique optical frequency-domain reflectometry (OFDR) technology of the LIOS DTS systems. In contrast to time-domain technology using pulsed lasers with high peak powers, the LIOS OFDR DTS uses a quasi-continuous laser with low peak power resulting in a nonexistent wear out of the laser unit or any other fatigue of other optical components. The exceptional reliability favors the deployment of the LIOS DTS systems in all remote, safety-relevant and industrial applications.

Success story for permanent downhole sensing - Maximize your ROI with DTS

Technology is the key driver in the quest for greater efficiency. In the oil and gas industry, there is keen interest and high demand for low-cost, reliable, and easily installable systems to enhance downhole production and recovery.

“Installation of LIOS DTS in the Darat Field in Brunei has proven to increase the value of the wells from our customer significantly because of early detection of faulty gas lift valves, resulting in quick repair and increased production.”

Lt Col (B) Mahmod Yakop (Founder & Managing Director, AMRTUR Corporation Sdn. Bhd)

In a co-operation between Shell International Exploration and Production (SIEP) and LIOS Technology GmbH (LIOS) the feasibility and economical added value of permanent downhole temperature sensing have been successfully demonstrated in a number of recently deployed on- and offshore projects in Brunei BSP. This shows that once certain maturity and robustness in a technology has evolved and an agreement on standards has been implemented low-cost equipment can be designed, manufactured, and deployed even for low-cost wells. The applied design and working practices enable permanent in-well sensing for a large-scale role out. Additionally, a common database has been developed and successfully deployed. The reservoir engineers in BSP have now full access to the low-cost DTS installed wells around the clock, every day of the year.